Capabilities

 

 
Milling Department - CNC
Milling Department - Manual
Turning Department (horizontal) CNC
Turning Department (horizontal) Manual
Turning Department (vertical) CNC
Turning Department (vertical) Manual
EQUIPMENT AND FACILITIES


Facility Size: 100,000 sq. ft.
Manufacturing: 59,000 sq. ft.
Assembly: 17,500 sq. ft.
Welding: 20,000 sq. ft.
Inspection: 3,500 sq. ft.
16 overhead cranes (up to 20 tons each) with lifting capability of 40 tons in machining bay
80,000 lb. Taylor Rigger’s special fork truck with boom
Pick-up and Delivery Service

 

To view and print a complete list of our Facilities, click here.

 

ISO 9001:2008 Certified

To view and print a copy of our ISO Certificate, click here.


 

FACILITIES LIST

 

Milling Department-CNC

3, 4, & 5 Axis CNC Milling

Union PCR-150 RAM Type CNC Horizontal Boring Mill: 17” x 22” RAM, 6” diameter spindles; 396” x-axis, 157” y-axis, 39.37” z-axis, 29” w-axis; full A-C axis contouring universal head with automatic head changer; Heidenhain TNC-530 control; tool changer (40 tools)

Union PC-150 CNC Horizontal Boring Mill: 6” diameter spindle; 396” x-axis, 138” y-axis, 30” z-axis, 29” w-axis; 79” x 98” contouring rotary table; 1° automatic indexing head; Heidenhain TNC-430 control; tool changer (40) tools

Union FC-1 CNC Traveling Column Universal Milling Machine: 15” x 18” RAM, 396” x-axis, 102” y-axis, 63” z-axis (RAM), 5000 RPM, 96”x 356” floor plate field, 79” x 98” contouring rotary table, 2-axis 1° automatic indexing head (A-C axis positioning), Heidenhain TNC-530 control, tool changer (24 tools)

Union KC-150 TT CNC Horizontal Boring Mill: 6” spindle; 126” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, (2) 63” x 78” contouring rotary table, pallet changer, manual position universal milling head, Heidenhain TNC-530 control, tool changer (60 tools)

Butler HE-4000 Elgamill: 17” x 19” RAM, 48” RAM travel; 244” x-axis, 78” y-axis; universal milling head; Heidenhain TNC-426 control

Union KCU-150 HDT CNC Horizontal Boring Mill: 6” spindle; 126” x-axis, 118” y-axis, 59” z-axis, 29” w-axis, 79” x 98” contouring rotary table, integrated facing head, Siemens 840D control, and tool changer (60 tools)

Union KC-150 HDT CNC Horizontal Boring Mill: 6” spindle, 157” x-axis, 118” y-axis, 98” z-axis, 29” w-axis, 78” x 118” contouring rotary table (44,000 lb. load capacity), KFUD3 automatic 1° universal head, automatic head changer, Heidenhain TNC-530 control, tool changer (60 tools)

Juaristi TS-5 CNC Horizontal Boring Mill: 6” diameter spindle; 118” x-axis, 115” y-axis, 59” z-axis, 36” w-axis; 78” x 98” contouring rotary table; universal milling head; Heidenhain TNC-426 control; tool changer (32 tools)

Union TC-130 CNC Horizontal Boring Mill: 5” diameter spindle; 118” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain TNC-426 control: tool changer (40 tools)

Union TC-130 CNC Horizontal Boring Mill: 5” diameter spindle; 98” x-axis, 98” y-axis, 59“ z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain TNC-426 control: tool changer (60 tools)

Union T-130 CNC Horizontal Boring Mill: 5” diameter spindle; 110” x-axis, 98” y-axis, 79” z-axis, 31” w-axis, 60” x 110” plain table, integrated facing head, and Heidenhain TNC 407 control

Union T-110 CNC Horizontal Boring Mill: 4.375”diameter spindle; 80” x-axis, 63” y-axis, 59“ z-axis, 22” w-axis, 49” x 63” contouring rotary table; Heidenhain TNC-530 control

MTE BF 5200 CNC Universal Machining Center: 197” x-axis, 79” y-axis, 48” z-axis; 48” x 205” table surface, 2.5° indexing head (both joints A-C axis; Heidenhain TNC 530 control, and tool changer (24 tools)

MTE BF 2200 CNC Universal Machining Center: 80” x-axis, 59” y-axis, 48” z-axis; 39” x 39” b-axis contouring rotary table; 2.5° indexing head (both joints a-c axis; Heidenhain TNC 530 control; and tool changer (40 tools)

MTE K-15 CNC Horizontal Boring Mill: 13” x 15” RAM, 59” x-axis, 39” y-axis, 31.5” z-axis, 26” x 26” contouring rotary table, Heidenhain TNC-530 control

Parpas THS 100 CNC Universal Machining Center: 59” x-axis, 48” y-axis, 40” z-axis, 40" x 40” full b-axis rotary table, infinite positioning head (both joints A-C axis); Heidenhain TNC 530 control and tool changer (24 tools)

Two Northwood NW FT 138 CS Vertical Bridge Mills: 168” x-axis, 100” y-axis, 14” z-axis, 96” x 156” work table, vacuum chucks, 20 H.P., CAT 40 taper, 10,000 RPM spindle speed, FANUC Oi control, (32-tools)

Scharmann Solon Horizontal Machining Center: 30” x-axis, 30” y-axis, 36” z-axis; 28” x 28” contouring rotary table; Heidenhain TNC-415 control

Kingston KMB5VCF CNC Vertical Machining Center: 3” diameter spindle; 41” x-axis, 20” y-axis, 20” z-axis; 12” x 60” table; Heidenhain TNC-360 control

Millport Rhino IV CNC Bed Mill: 31.5” x-axis, 17” y-axis, 23” z-axis; 12” x 50” table surface; Centroid M400 CNC control

 

Milling Department-Manual

Union BFT-90 Horizontal Boring Mill: 4” diameter spindle; 60” x-axis, 50” y-axis, 48” z-axis, 24” w-axis; 50” x 55” rotary table

Devlieg Jig Mill 4K-60: 60” x-axis, 48” y-axis, 24” w-axis; 36” pallet travel; 28” x 28” air-lift rotary table

Cincinnati CIM-X Horizontal Boring Mill: 24” x-axis, 20” y-axis, 30” z-axis, 12” w-axis; air-lift rotary table

Bridgeport Knee Mills: Quantity 3

 

Turning Department (horizontal) CNC

Ryazan Model RT317RF3 CNC Horizontal Lathe: 67” swing, 47.2” swing over slide, 236” center distance, Sauter 12-station automatic turret, steady rests, bar rest, 8”Ø boring bar attachment with the ability to bore up to 80” deep, 55,115 lbs. maximum work piece weight, 5-630 RPM, 80 H.P., Fanuc OT control, (12 tools)

Hankook Protec 9NC CNC Horizontal Lathe: 37.4” swing, 24.2” swing over slide, 157” center distance, duplomatic, 8-station automatic turret, boring attachment, steady rests, 10” spindle thru hole, front and rear 32” 4-jaw chucks, 32” 3-jaw chucks, 5-630 RPM, 35 H.P., Fanuc 21i-T control, (8 tools)

Daewoo Puma 400L: 28” swing; 19” swing over carriage; 82” center distance; 21” chuck diameter; Fanuc 18iTA control; (12 tools)

IKEGAI CNC Turning Cener: 15” swing, 22” center distance, 10” diameter chuck; Fanuc 18LT control (12 tools)

 

Turning Department (horizontal) Manual

American Pacemaker Lathe: 50” swing; 40” swing over slide; 252” center distance; 36” chuck diameter; Heidenhain 2-axis D.R.O.

Timemaster Gurutzpe Lathe: 41” swing; 34” swing over slide; 80” center distance; 43” chuck diameter

Kingston HR-5000 Lathe: 44” swing; 30” swing over slide; 200” center distance; 28” chuck diameter

Kingston HR-3000 Lathe: 44” swing; 30” swing over slide; 120” center distance; 39” chuck diameter

Two Sharp 2680C Manual Engine Lathes: 26” diameter swing, 17 1/4” swing over cross slide, 80” center distance, taper attachment, Acu-rite 200S DRO

Webb Lathe: 13” swing; 9” swing over slide; 36” center distance; collet chuck

 

Turning Department (vertical) CNC

HNK VTC-40/30 Vertical Boring Mill: 157.5” swing; 86.6” height under rail; 63” ram travel,  118” chuck diameter; live spindle (1500 RPM) with right angle head; Fanuc 18TC CNC control; tool changer (16 tools)

You Ji Cyclone YV1600 CNC Vertical Turning Center: 78.7” swing, 63” standard turning diameter, 71” maximum turning diameter, 60” maximum turning height, 35.4” RAM travel, 63” 4-jaw chuck, 50HP, Fanuc Oit-B control, (12 tools)

Toshiba TUE-15 Vertical Boring Mill: 71” swing; 67” height under rail; 59” chuck diameter; Fanuc 18T CNC control; tool changer (12 tools)

TOS Hulin SKQ-12 Vertical Boring Mill: 56” swing; 52” height under rail; 49” table diameter; Fanuc 0TC CNC control; tool changer (12 tools)

 

Turning Department (vertical) Manual

Stanko IL532 Vertical Boring Mill: 130” swing; 84” height under rail; 110” chuck diameter; two swiveling RAMs; threading; tracer; Heidenhain 4-axis D.R.O.

King VTL: 59” swing, 44” swing under rail, 35 1/2” swiveling turret travel, 52" 3-jaw independent chuck, Heidenhain D.R.O.

 

Miscellaneous Equipment

Surface Grinder: 13 inches x 40 inches
Mitts & Merrill Automatic Keyseater: 4” key capacity; 30” stroke
Mitts & Merrill Automatic Keyseater: 2-1/2” key capacity; 24” stroke
Vertical Press: 150 tons

 

Finishing Equipment

Pressure Washer Station: 20 feet x 30 feet
Paint Booth: 20 feet x 30 feet
Sand Blast Room: 20 feet x 30 feet
Metal polishing for food grade and chemical processing machinery

 

Complete Welding and Fabricating Facilities

Lincoln Submerged Arc Welder
Microscopic Welding in Clean-Room Environment
Miller Synchrowave TIG Welders: 300 amp. Quantity 3
Lincoln Square Wave TIG Welder: 100 amp.
Hobart Cyber Wave TIG Welder: 300 amp.
CP-300 Miller MIG Welders: Quantity 2
CP-200 Miller MIG Welders: Quantity 3
Miller Wire Welder: 450 amp.
TEC VSI MIG Welder: 450 L.
Iron Worker: 30 tons
Iron Worker: 65 tons
Thermal Pak 5 Plasma Cutter
Bigo Straight-Line Burner: Quantity 2
Weld Positioners: 250 to 8000 pounds. Quantity 7
Peerless Automatic Band Saw
Do-All Contour Saw
Marvel Miter Saw
Kalamazoo 12 Cold Saw
Model 8 Marvel Saw
Ultrasound Machine: (for testing material thickness)
Die Penetrant and Mag Particle Testing
Vibratory Stress Reliever
Hydrotesting Unit (for Pressure Vessels)


Full Inspection Department

Faro Arm
Faro Laser Tracker
Granite Table: 4 feet x 12 feet
Granite Table: 6 feet x 6 feet
Starrett Micrometers: 0–52 inches inside diameter and outside diameter
Inner Micrometers: 0–8 inches
Verniers: 0–96 inches
Mueller Gages: 0–120 inches
Master Gage Block Sets
Mitutoyo Height Gages: 0–36 inches
Gage Pin Sets
Go/No-Go Thread Gages
Dial Bore Gages
Brinell and Rockwell Hardness Gage
Profilometer (Surface Test Gage)

   

11180 Southland Rd. | Cincinnati, OH 45240 | Tel: 513.851.6900