Large Part Manufacturing • Value-Added Services • Fully Functional Assemblies

Recent Projects

PROJECT TITLE:

16 Deck Vertical Filter Press

PROJECT DESCRIPTION:

Because of Magna’s expansive capabilities, including fabrication, machining of large parts and assembly we have been chosen as a preferred vendor by our customer to build their projects complete. This current project is a 16-deck vertical Filter Press used in the mining industries to separate particulates like iron, copper, platinum and other raw materials. Magna provides or manufactures all the parts required for the machine using welding, milling, turning and finishing up by blasting and painting all the parts before assembly. After the manufacturing is complete and we have all the manufactured and purchased items, we completely assemble the machine in our high bay and run the machine off as a final test before it is shipped to our customer. Currently we have shipped machines to all continents around the world except Asia. This machine when assembled weighed more than 100,000 pounds and stands over 24 feet tall.

CAPABILITIES APPLIED/PROCESSES

Primary:

Fabrication
Milling
Turning
Drilling
Blasting
Painting

Secondary:

Assembly
Run Off and Testing

EQUIPMENT USED TO MANUFACTURE PART

CNC Horizontal Mills
Lathes
CNC Vertical Machining centers
Welders

OVERALL PART DIMENSIONS

Length: 16 feet
Height: 24 feet
Width: 16 feet
Weight: 120,000 lbs

TIGHTEST TOLERANCES

±.001

MATERIAL USED

Carbon Steel
Alloy Steel
Stainless Steel

MATERIAL FINISH

16-125 RMS

INDUSTRY FOR USE

Mining

IN PROCESS TESTING/INSPECTION PERFORMED

NDT
Faro Arm
Laser Tracker

VOLUME

One unit

DELIVERY/TURNAROUND TIME

6-8 months

DELIVERY LOCATION

Mexico

STANDARDS MET

ISO
AWS

SPECIAL FEATURES

Complete fully functional and operationally tested before disassembly and shipment.

NOTABLE

This machine show’s Magna’s capability to perform all functions of machining, to project management, to assembly and testing of specialty equipment.

The client chose us based on our high quality standards in machining and the ability to manage a complete project.

Difficulties Overcome: Relatively short schedule from completion of customer drawings to final testing and shipping.

Positive Client Feedback: They appreciate working with a company that can provide a complete project. That starts with preliminary drawings, and is a completed project ran off and tested in house before shipping.

Special Feature of this Product: This project.

Finished Product:

Sales Engineer
Project Engineer
Machinist
Welders
Painters
QC
Assemblers

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